40 Khz 360L Diesel Particulate Filter Cleaning Machine With Filter System

How to Clean Filters with Ultrasonic Energy

Cleaning filters may be more cost effective than replacing

When filters – whether for air, water, oil, cooking range grease or other contaminants – become dirty an ultrasonic filter cleaner could be a very practical alternative to the cost of replacing them, especially for businesses that require frequent filter replacement. Granted, some types of filters do not lend themselves to refurbishing in filter cleaning equipment. Typically these are made out of fiber that traps particles so effectively that ultrasonic cleaning is impractical. In such cases the best choice may be discarding and replacing.

More suited for refurbishing in an ultrasonic filter cleaner are filters fabricated of metal or plastic mesh that capture and hold contaminants. An ultrasonic parts washer can be much more effective and less damaging than using a brush or high-velocity water sprays that no matter how diligently applied are not able to access all filters surfaces and may in fact damage the filter. Moreover an ultrasonic filter cleaner will cut filter cleaning time to minutes compared to the time required for manually cleaning filters.

We know that your reputation depends on cleaning filters effectively and efficiently. Ultrasonics International can help you choose the right kind of ultrasonic cleaner, training and support that you need for your business needs.

For more than two decades, Ultrasonics International has helped businesses improve profitability by providing their clients with ultrasonic cleaning equipment that feature the latest advancements in wave sweep technology. Our ultrasonic cleaning equipment has a reputation for reliability and longevity. Utilizing the proper ultrasonic cleaning equipment saves money and improves cleaning processes. Cleaning results will be measurably better and less time will be required to complete the cleaning process. Production numbers go up and labor hours go down dramatically because multiple parts can be addressed simultaneously.

How to Clean Filters with Ultrasonic Energy

Cleaning filters may be more cost effective than replacing
When filters – whether for air, water, oil, cooking range grease or other contaminants – become dirty an ultrasonic filter cleaner could be a very practical alternative to the cost of replacing them, especially for businesses that require frequent filter replacement. Granted, some types of filters do not lend themselves to refurbishing in filter cleaning equipment. Typically these are made out of fiber that traps particles so effectively that ultrasonic cleaning is impractical. In such cases the best choice may be discarding and replacing.

More suited for refurbishing in an ultrasonic filter cleaner are filters fabricated of metal or plastic mesh that capture and hold contaminants. An ultrasonic parts washer can be much more effective and less damaging than using a brush or high-velocity water sprays that no matter how diligently applied are not able to access all filters surfaces and may in fact damage the filter. Moreover an ultrasonic filter cleaner will cut filter cleaning time to minutes compared to the time required for manually cleaning filters.

Introduction

Ultrasonic cleaning is a technology that uses high frequency sound waves (ultrasonic: above the range of human hearing) to agitate an aqueous or organic medium (cleaning chemistry) that in turn acts on contaminations adhering to substrates like metals, plastics, glass, rubber and ceramics. Contaminants can be dust, dirty, oil, pigments, grease, polishing compounds, flux agents, fingerprints, soot wax and mold release agents, biological soil like blood, and so on

Application

Ultrasonic cleaning can be used for many applications, including plastic parts, bearing, bolts, rubber parts, internal parts, plastic injection molds, transmission parts, and final cleaning of all engine parts prior to assembly, the versatility of ultrasonic cleaning machine make them the perfect choice for automotive, medical, pharmaceutical, aerospace, engineering and many other industries

Diesel Particulate Filter Cleaning

Cleaning filters may be more cost effective than replacing

When filters – whether for air, water, oil, cooking range grease or other contaminants – become dirty an ultrasonic filter cleaner could be a very practical alternative to the cost of replacing them, especially for businesses that require frequent filter replacement. Granted, some types of filters do not lend themselves to refurbishing in filter cleaning equipment. Typically these are made out of fiber that traps particles so effectively that ultrasonic cleaning is impractical. In such cases the best choice may be discarding and replacing.

Why Use DPF Cleaning ?

Anosonics is renowned for their professional cleaning service to the motor industry.

DPF Removal Regulation

“A missing diesel particulate filter (DPF), where one was fitted when the vehicle was built, is considered an incomplete emission control system and is therefore subject to an NCT failure under Item 2 “Exhaust Smoke (Diesel)” reason for failure (7). There is similar wording used in the reasons for failure

How does ultrasonic filter cleaning work?

Don’t replace filters when they become clogged with dirt, grease or other contaminants; ultrasonic cleaners can restore many types of filters to look and function like new. Ultrasonic parts washers are particularly effective for filters made of metal or plastic mesh; the gentle yet powerful process is much less damaging than traditional cleaning methods that use a brush and high-velocity chemical cleaning solutions. Ultrasonic cleaners use water based solutions that won’t damage filters yet reach every crack and crevice for the best possible clean. Ultrasonic cleaning uses a process called cavitation where microscopic bubbles form from ultrasonic waves, then implode on the part’s components; thereby vigorously yet gently scrubbing and cleaning surfaces and crevices. No matter how stubborn the build-up, your filters will be restored to full working capacity.

Ultrasonics efficiently removes:

• carbons
• varnishes and paints
• petrochemicals
• oil and grease
• metal shavings
• lubricants
• rusts
• carcinogens
• polymers

Ultrasonics can clean a wide range of filters including:

• extruders and pumps
• filter elements
• filter vessel assemblies
• polymer pumps
• spin and screen packs
• valves
• spinnerets
• die plates
• porous metal
• pleated metal
• woven screens
• fiber metal felt
• slotted wire
• filters with alloys

Benefits of ultrasonics for filters:

• Cleans delicate parts without damage
• Cleans cracks and crevices that would be difficult to reach with the hand
• Does not require line-of-sight for effective cleaning
• Doesn’t use harsh chemical solvents that are dangerous for workers and the environment
• Safe for aluminum, magnesium and zinc
• Biodegradable cleaner
• Clean multiple pieces at once without having to brush by hand – saves time and money

Fllter Ultrasonic Cleaner Specifications:Ultrasonic Cleaning and Drying

Features:

1. Tank materail is SUS304 with 2mm thickness, Human hand argon welded, Sturdy and durable resistance to high tempearture
2. 50W industrial transducers, outstanding cleaning effects
3. Built-in generator
4. Power adjustable, choose different power according to different cleaning objects
5. Digital timer: 1~99mins timer adjustable. continious working for long time.
6. With memory function, no need to reset time and temperature every time.
7. 20~80C adjustable, powerful heating panel, faster cleaning
8. Industry use power cord, more safer.
9. Can bear 100~200KG cleaning objects
10. Accessories: Machine with stainless steel basket, drainage, lid, movable castors

Diesel Particulate Filter Ultrasonic Cleaning Effect

How the System Operates:

The system operates in the following manner:

• Parts are placed into the tank using the included stainless steel basket or other holding fixture.
• Once submerged, the START button is pressed, and the cover is closed. The ultrasonic system turns on, and the filter system turns off automatically. Parts are cleaned with the CROSSFIRE ultrasonic system at this time.
• The system will automatically turn off upon completion of the cycle.
• Operators can then return when the parts are clean.
• The cover is opened and the batch of parts is placed onto the basket rest. Dripping liquids are directed back to the ultrasonic cleaning tank
• What is Ultrasonic Cleaning

In a process termed "cavitation", micron-size bubbles form and grow due to alternating positive and negative pressure waves in a solution. The bubbles subjected to these alternating pressure waves continue to grow until they reach resonant size. Just prior to the bubble implosion, there is a tremendous amount of energy stored inside the bubble itself. Temperature inside a cavitating bubble can be extremely high, with pressures up to 500 atm. The implosion event, when it occurs near a hard surface, changes the bubble into a suction jet about one-tenth the bubble size, which travels at speeds up to 400 km/hr away from the hard surface. With the combination of pressure, temperature, and velocity, the jet frees contaminants from their bonds with the substrate. Because of the inherently small size of the jet and the relatively large energy, ultrasonic cleaning has the ability to reach into small crevices and remove entrapped soils very effectively.

AG SONIC technology limited  Is dedicated to manufacturing systems of many types and styles which include small table-top systems, large single-tank systems for injection molds are other large parts, oil filter and metal tape washers, aerospace parts washers, multi-stage machines which include cleaning, rinsing, and drying, automation systems, and custom equipment designed specifically for your needs

Product offered:

● Household ultrasonic cleaner

● Tabletop ultrasonic cleaner (mechanical series, digital series, power adjustable series)

● Industrial standard ultrasonic cleaning machine

● Customized ultrasonic cleaning machine

Service offered:

Our customers Are Our Focus

We are committed to understanding and interpreting the complex demands of our customers. By ensuring we have complete control of all our processes, we have the flexibility to provide cleaning solutions to meet individual customer requirements and standard to delivering innovative ultrasonic cleaning solutions to meet your requirements. We forge long lasting relationships with our customers and distributors, generating superior and robust partnerships.

Our Market:

We sell ultrasonic machines to worldwide countries, and our professional team will offer you the best after-sales service. We believe after-service is as important as quality and price.