40khz/28khz Standard Series 38L To 360L Industrial Ultrasonic
Cleaner For Remove Oil, Rust And Dirt
Introduction
Ultrasonic cleaning is a technology that uses high frequency sound
waves (ultrasonic: above the range of human hearing) to agitate an
aqueous or organic medium (cleaning chemistry) that in turn acts on
contaminations adhering to substrates like metals, plastics, glass,
rubber and ceramics. Contaminants can be dust, dirty, oil,
pigments, grease, polishing compounds, flux agents, fingerprints,
soot wax and mold release agents, biological soil like blood, and
so on
Ultrasonic technology is powerful because:
1.Sound waves created by transducers are passed through the water
creating vibrations that shake organic material loose from
instruments
2.Microscopic bubbles succumb to pressure and implode, creating a
stream of water, which when next to the surface of an instrument
will push gross soils off
3.. Hidden bioburden is removed from microscopic bubbles, created
by the vibrations that when they encounter debris bump it free from
the instrument
Ultrasonics efficiently removes:
carbons
varnishes and paints
petrochemicals
oil and grease
metal shavings
lubricants
rusts
carcinogens
polymers
Ultrasonics can clean a wide range of filters including:
extruders and pumps
filter elements
filter vessel assemblies
polymer pumps
spin and screen packs
valves
spinnerets
die plates
porous metal
pleated metal
woven screens
fiber metal felt
slotted wire
filters with alloys
Benefits of ultrasonics for filters:
Cleans delicate parts without damage
Cleans cracks and crevices that would be difficult to reach with
the hand
Does not require line-of-sight for effective cleaning
Doesn’t use harsh chemical solvents that are dangerous for workers
and the environment
Safe for aluminum, magnesium and zinc
Biodegradable cleaner
Clean multiple pieces at once without having to brush by hand –
saves time and money
AG ultrasonic cleaning machine effectively and thoroughly clean all
types of Filter Cleaning
ultrasonic tank models for your choice:
| Model | Tank size | Unit size | Volume | Ultrasonic power | Frequency | Heating power | Timer | Heater |
| LxWxH(mm) | LxWxH(mm) | (L) | (W) | (kHz) | (KW) | (MIN) | (℃) |
| T-12S | 500x300x250 | 640x440x470 | 38 | 600 | 28/40 | 1.5 | 1-99 | 0-80 |
| T-18S | 500x350x350 | 640x490x570 | 61 | 900 | 1.5 |
| T-24S | 550x400x400 | 690x540x620 | 88 | 1200 | 3 |
| T-30S | 600x450x400 | 740x590x620 | 108 | 1500 | 3 |
| T-36S | 600x500x450 | 740x640x670 | 135 | 1800 | 4.5 |
| T-48S | 700x500x500 | 840x640x720 | 175 | 2400 | 6 |
| T-60S | 800x600x550 | 940x740x770 | 264 | 3000 | 7.5 |
| T-72S | 1000x600x600 | 1140x740x820 | 360 | 3600 | 9 |
How does ultrasonic Marine Parts cleaning work?
Don’t replace filters when they become clogged with dirt, grease or
other contaminants; ultrasonic cleaners can restore many types of
filters to look and function like new. Ultrasonic parts washers are
particularly effective for filters made of metal or plastic mesh;
the gentle yet powerful process is much less damaging than
traditional cleaning methods that use a brush and high-velocity
chemical cleaning solutions. Ultrasonic cleaners use water based
solutions that won’t damage filters yet reach every crack and
crevice for the best possible clean. Ultrasonic cleaning uses a
process called cavitation where microscopic bubbles form from
ultrasonic waves, then implode on the part’s components; thereby
vigorously yet gently scrubbing and cleaning surfaces and crevices.
No matter how stubborn the build-up, your filters will be restored
to full working capacity.
Marine Parts Cleaning Machine Ultrasound Clean Without Damage The
Filter
We know that your reputation depends on cleaning filters
effectively and efficiently. Ultrasonics International can help you
choose the right kind of ultrasonic cleaner, training and support
that you need for your business needs.
For more than two decades, Ultrasonics International has helped
businesses improve profitability by providing their clients with
ultrasonic cleaning equipment that feature the latest advancements
in wave sweep technology. Our ultrasonic cleaning equipment has a
reputation for reliability and longevity. Utilizing the proper
ultrasonic cleaning equipment saves money and improves cleaning
processes. Cleaning results will be measurably better and less time
will be required to complete the cleaning process. Production
numbers go up and labor hours go down dramatically because multiple
parts can be addressed simultaneously.
Introduction
Ultrasonic cleaning is a technology that uses high frequency sound
waves (ultrasonic: above the range of human hearing) to agitate an
aqueous or organic medium (cleaning chemistry) that in turn acts on
contaminations adhering to substrates like metals, plastics, glass,
rubber and ceramics. Contaminants can be dust, dirty, oil,
pigments, grease, polishing compounds, flux agents, fingerprints,
soot wax and mold release agents, biological soil like blood, and
so on
Application
Ultrasonic cleaning can be used for many applications, including
plastic parts, bearing, bolts, rubber parts, internal parts,
plastic injection molds, transmission parts, and final cleaning of
all engine parts prior to assembly, the versatility of ultrasonic
cleaning machine make them the perfect choice for automotive,
medical, pharmaceutical, aerospace, engineering and many other
industries
QFR
How do I get the best ultrasonic cleaning?
There are many considerations important to ultrasonic cleaning.
Optimising these variables will produce the best cleaning. The most
important decisions to be made are choosing the proper cleaning
solution, cleaning at the right temperature for the correct amount
of time, and choosing the right size and type of ultrasonic
cleaner.
Is a special solution required for cleaning?
Soils adhere to the parts... if they didn't, the soil would just
fall off the parts! The purpose of the solution is to break the
bonds between parts and their soils. Water alone has no cleaning
properties. The primary purpose of the ultrasonic activity
(cavitation) is to assist the solution in doing its job. An
ultrasonic cleaning solution contains various ingredients designed
to optimise the ultrasonic cleaning process. For example, increased
cavitation levels result from reduced fluid surface tension. An
ultrasonic solution will contain a good wetting agent or
surfactant.
What cleaning solution should I use?
Modern ultrasonic cleaning solutions are compounded from a variety
of detergents, wetting agents and other reactive components. A
large variety of excellent formulations are available, designed for
specific applications. Proper selection is crucial for acceptable
cleaning activity and to preclude undesirable reactivity with the
part being cleaned.
What cleaning solution shouldn't I use ?
Flammables or solutions with low flash points should only be used
on a suitable rated system. The energy released by cavitation is
converted to heat and kinetic energy, generating high temperature
gradients in the solution, and can create hazardous conditions with
flammable liquids. Acids, bleach and bleach by-products should
generally be avoided, but may be used with indirect cleaning in a
proper indirect cleaning container, such as a glass beaker, and
appropriate care. Acid and bleach will damage stainless steel
tanks, and/or create hazardous conditions.
Can ultrasonic cleaning damage my parts?
With certain cautions, ultrasonic cleaning is considered safe for
most parts. While the effects of thousands of implosions per second
is very powerful, the cleaning process is safe since the energy is
localized at the microscopic level. The most important cautionary
consideration is the choice of cleaning solution. Potentially
adverse effects of the detergent on the material being cleaned will
be enhanced by the ultrasonics.
Features of the machine:
• Low maintainence machine
• Heavy duty cleaning systems
• Chemical friendly- SS Rust proof body
• Industrial guage farication, build to last
•One year warrenty on any manufacturing defect
•Completely customized to suit the cleaning requirement
•Less human interfearance and less scope of error
•Accurate and uniform cleaning everytime
How the System Operates:
The system operates in the following manner:
- Parts are placed into the tank using the included stainless steel
basket or other holding fixture.
- Once submerged, the START button is pressed, and the cover is
closed. The ultrasonic system turns on, and the filter system turns
off automatically. Parts are cleaned with the CROSSFIRE ultrasonic
system at this time.
- The system will automatically turn off upon completion of the
cycle.
- Operators can then return when the parts are clean.
The cover is opened and the batch of parts is placed onto the
basket rest. Dripping liquids are directed back to the ultrasonic
cleaning tank
